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Mould Insert

Mould Insert

Industrial-standard conformal cooling solutions—available as fully predefined or with configurable cavity and core features.

Key features and benefits                                                                            

Conformal cooling channels – Engineered for optimal thermal performance and lifetime ratio.

Tool steel material – Made from premium, industry-approved tool steel grades produced in the EU.

No leakage – Utilizes a single inlet and outlet, effectively eliminating leakage points and simplifying the cooling circuit.

Improved part quality – Uniform cooling reduces warping, sink marks, and stresses for better accuracy and finish.

Reduced cycle time – Faster heat extraction enables quicker solidification and shorter cycles.

Resin property consistency – Even cooling ensures uniform crystallization or solidification for stable properties.

Less scrap and rework – More consistent parts mean fewer defects and less post-processing.

Predefined Mould Insert models

  • Predefined models in HTS standard dimensions and tolerances.
  • All models follow HTS design specifications for cooling and service life parameters.
  • Lead time: 3-4 weeks.

Flat

DIMENSIONAL RANGE

Dia  55-92

Length 50-120

Cooling power options

10 W/m2

15 W/m2

25 W/m2

Core

DIMENSIONAL RANGE

Dia 1 55-92

Dia 2  48-80

Length 50-120

Cooling power options

10 W/m2

15 W/m2

25 W/m2

Cavity

DIMENSIONAL RANGE

Dia 1 55-92

Dia 2 48-80

Length 50-120

Cooling power options

10 W/m2

15 W/m2

25 W/m2

Rectangular Flat

DIMENSIONAL RANGE

Length 40-260

Width  40-260

Height  50-100

Cooling power options

10 W/m2

15 W/m2

25 W/m2

Rectangular Flat​ - Extra Stock

DIMENSIONAL RANGE

Length 40-260

Width 40-260

Height 50-120

Cooling power options

10 W/m2

15 W/m2

25 W/m2

Configurable Mould Insert models

  • Configurable models in HTS standardized diameters, heights, and tolerances.
  • Configurable cavity or core features; dimensions and radiuses.
  • All models follow HTS design specifications for cooling and service life parameters.
  • Lead time: 5-6 weeks.

Core

DIMENSIONAL RANGE

DIAMETER 55 – 92 

LENGHT 50 – 120

Cooling power options

10 W/m2

15 W/m2

25 W/m2

Cavity

DIMENSIONAL RANGE

DIAMETER 55 – 92 

LENGHT 50 – 120

SPLIT TYPES

10 W/m2

15 W/m2

25 W/m2

Downloads

You can find more detailed information in the downloadable datasheets.

Need a custom engineered solution?

We manufacture custom-designed iTherm® Mould Inserts tailored to your injection system and mould geometry.

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Get in touch

Have a question or need more information? Leave us a message, and we’ll get back to you as soon as possible.

HTS Technologies - Injection Molding