Injection Moulding - range of products

Industry-standard and custom-designed conformally cooled components for injection molding applications.

Industry-standard Products

Pre-engineered standardized components

  • Industry-proven performance
  • Fast availability
  • Plug-and-play installation
  • Cost-optimized Design

Custom Products

Tailor-made components

  • Application-specific design
  • Engineered for maximum efficiency
  • Flexible manufacturing
  • Seamless integration

Mould Insert

Mould Insert

tool insert s
tool insert stc

STANDARD

Mould Insert
Industrial-standard conformal cooling solutions—available as fully predefined or with configurable cavity and core features.
Predefined models available to order by item number in HTS standard dimensions and tolerances. Round and square shaped models available as flat, core or cavity versions.
Configurable models available available in HTS standardized diameters, heights, and tolerances. Configurable cavity or core features; dimensions and radiuses
All models follow HTS design specifications for cooling and service life parameters.

CUSTOM Mould Insert

6-IM-solid-v3(03-2025)
6-IM-mask-v3(03-2025)

CUSTOM

Mould Insert
Custom-designed conformally cooled solution to meet specific moulding requirements with high precision cavity or core features.
Fully custom inserts engineered to application-specific requirements.
Manufactured according to customer drawing or developed with the HTS engineering team.
Available outside HTS standardized dimensions, geometries, and tolerances.

Mould Insert Individual

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Gate Insert

Gate Insert

flat gate inserts with bushing s
flat gate inserts with bushing stc

STANDARD

Gate Insert
Conformally cooled gate insert compatible with industrial standards, featuring customizable length and nozzle cavity design.
Configurable models available in HTS standardized diameters and tolerances, compatilble with variety of nozzle types.
Configurable features; lengths and nozzle tip distances.
All models follow HTS design specifications for cooling and service life parameters.

CUSTOM Gate Insert

gate insert
bt 8-3536_3843_V_CONCEPT stc

CUSTOM

Gate Insert
Custom-designed solution for precise nozzle alignment and integration with mold systems requiring specific gate configurations.
Fully custom inserts engineered to application-specific requirements
Available outside HTS standardized dimensions, geometries, and tolerances.

Gate Insert with Bushing

Gate Insert with Bushing

Cavity Gate Insert with Bushing s
Cavity Gate Insert with Bushing stc

STANDARD

Gate Insert with Bushing
The first industrial-standard compatible, conformally cooled gate bushing with customizable length and nozzle cavity features.
Configurable models available in HTS standardized diameters and tolerances, compatible with a variety of nozzle types
Configurable features: lengths and nozzle seating depths
Features integrated bushing for thermal and mechanical interface
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Sprue Bush

Sprue Bush

sprue bushing s
sprue bushing stc

STANDARD

Sprue Bush
Industrial standards compatible conformally cooled sprue bush, featuring customisable neck, channel sizes and mounting interface.
Conformally cooled: Cooling channels freely designed based on the cooling/heating requirements of the product
Eliminate sprue sticking caused by temperature fluctuation, thanks to its faster cooling rate.

CUSTOM Sprue Bush

8-IM-solid-v3(03-2025)
8-IM-mask-v3(03-2025)

CUSTOM

Sprue Bush
Custom-designed conformally cooled solution for specific sprue configurations in cold runner systems.
Fully custom sprue bushing engineered to application-specific requirements.
Manufactured according to customer drawing or developed with the HTS engineering team.
Available outside HTS standardized dimensions, geometries, and tolerances

Water Distribution Plate

Water Distribution Plate

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water distribution plate x001

STANDARD

Water Distribution Plate
Quickly configurable, ready-to-use solution with balanced flow paths and consistent pressure drop
Manufactured with proprietary MFT additive technology, pressure tested at 2.500 bar.
Available in I, H, T, and rectangular configurations with predefined geometries, compatible with iTherm® hot runner manifold.
Cavitation (between 2 and 32) and nozzle spacing are specified by the user.

CUSTOM Water Distribution Plate

7-IM-solid-v3(03-2025)
7-IM-mask-v3(03-2025)

CUSTOM

Water Distribution Plate
Custom made - based on best-in-market bonding technology, supported by cutting edge engineering.
Manufactured with proprietary MFT additive technology, pressure tested at 2.500 bar.
Manufactured according to customer drawing with available in dimensions up to 450 x 600 mm.
Geometry refinement and structural enhancement, based on computational modeling capabilities and supported by generative AI design also available.

Hot Runner Manifold

Hot Runner Manifold

manifold 32 03-025 s
manifold 32 03-025 stc

STANDARD

Hot Runner Manifold
Best-in-market, quickly configurable, ready-to-use solution with balanced flow paths, consistent pressure drop and uniform shear stress .
Manufactured with proprietary MFT additive technology, pressure tested at 2.500 bar.
Available in I, H, T, and rectangular configurations with predefined geometries.
Cavitation (between 2 and 32) and nozzle spacing are specified by the user.

CUSTOM Hot Runner Manifold

L02470101A_org s
L02470101A_org stc

CUSTOM

Hot Runner Manifold
Custom made manifolds based on best-in-market bonding technology, supported by cutting edge engineering.
Manufactured with proprietary MFT additive technology, pressure tested at 2.500 bar.
Available in dimensions up to 450 x 600 mm.
Geometry refinement and structural enhancement, based on computational modeling capabilities and supported by generative AI design also available.

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HTS Technologies - Injection Molding