Conformal Cooling is the design and implementation of cooling channels that closely follow the contours of the die or mold cavity. Unlike traditional cooling channels, which are typically straight and drilled into the mold, conformal cooling channels are created using advanced additive manufacturing technologies. This allows the channels to be precisely placed in optimal locations, resulting in more efficient and uniform cooling.
Cooling channels are freely designed based on the cooling/heating requirements of the product, without being constrained by the limitations of conventional drilling methods.
The bond strength created utilising MFT equals the tensile strength of the base material used. Each bonding surface is meticulously tested with an ultrasonic inspection to ensure perfect diffusion.
Conformally cooled components usually feature just two cooling water connectors (IN and OUT), ensuring a leak-proof design.
Conformal cooling in injection molding optimizes heat dissipation, allowing faster and more uniform cooling of the mold. This accelerates material solidification, significantly shortening the molding cycle and boosting
production efficiency.
Enhanced cooling control minimizes thermal stresses and reduces defects such as warping and shrinkage. This leads to more consistent part dimensions and superior surface finishes, improving the overall quality and reducing the need for post- production adjustments.