Key features and benefits
Conformal cooling channels – Engineered for optimal thermal performance and lifetime ratio.
Tool steel material – Made from premium, industry-approved tool steel grades produced in the EU.
No leakage – Utilizes a single inlet and outlet, effectively eliminating leakage points and simplifying the cooling circuit.
Improved part quality – Uniform cooling reduces warping, sink marks, and stresses for better accuracy and finish.
Reduced cycle time – Faster heat extraction enables quicker solidification and shorter cycles.
Resin property consistency – Even cooling ensures uniform crystallization or solidification for stable properties.
Less scrap and rework – More consistent parts mean fewer defects and less post-processing.
Enhance your Injection Moulding process
Temperature homogeniety of the working surface
In comparison with the conventionally made mould insert, iTherm mould insert enables more even heat distribution actoss the working surface, resulting in more efficient cooling.
- MFT manufacturing technology ensures smooth (>0,8 Ra) conformal cooling chanels
- More even heat distribution across working surface
Thermal image comparison:
Left: conventional insert with drilled channels
Right: iTherm insert with conformal cooling chanels
Shorter cycle time
The cooling power of iTherm® Mould insert correlates directly with production cycle time and productivity. Up to 50% cycle time reduction can be achieved by replacing conventional with iTherm® Mould insert.
Predefined Mould Insert models
- Predefined models in HTS standard dimensions and tolerances.
- All models follow HTS design specifications for cooling and service life parameters.
- Lead time: 3-4 weeks.
Flat
DIMENSIONAL RANGE
Dia 55-92
Length 50-120
Cooling power options
10 W/m2
15 W/m2
25 W/m2
Core
DIMENSIONAL RANGE
Dia 1 55-92
Dia 2 48-80
Length 50-120
Cooling power options
10 W/m2
15 W/m2
25 W/m2
Cavity
DIMENSIONAL RANGE
Dia 1 55-92
Dia 2 48-80
Length 50-120
Cooling power options
10 W/m2
15 W/m2
25 W/m2
Rectangular Flat
DIMENSIONAL RANGE
Length 40-260
Width 40-260
Height 50-100
Cooling power options
10 W/m2
15 W/m2
25 W/m2
Rectangular Flat - Extra Stock
DIMENSIONAL RANGE
Length 40-260
Width 40-260
Height 50-120
Cooling power options
10 W/m2
15 W/m2
25 W/m2
Configurable Mould Insert models
- Configurable models in HTS standardized diameters, heights, and tolerances.
- Configurable cavity or core features; dimensions and radiuses.
- All models follow HTS design specifications for cooling and service life parameters.
- Lead time: 5-6 weeks.
Core
DIMENSIONAL RANGE
DIAMETER 55 – 92
LENGHT 50 – 120
Cooling power options
10 W/m2
15 W/m2
25 W/m2
Cavity
DIMENSIONAL RANGE
DIAMETER 55 – 92
LENGHT 50 – 120
SPLIT TYPES
10 W/m2
15 W/m2
25 W/m2
Need a custom engineered solution?
We manufacture custom-designed iTherm® Mould Insert tailored to your injection system and mould geometry.
Customer Success Story
Discover how customers improve part quality, decrease cycle times and improve productivity with iTherm® solutions.